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Battery Types and Comparisons
Today, there are three distinct types of lead acid batteries manufactured and any one type can be designed and built for either starting or deep cycle applications. These types are flooded acid, gelled acid, and Advanced AGM (Absorbed Glass Mat). There are various quality levels available in each type. Price is dependent upon the perceived quality as well as the product design, processing, and manufacturing costs. This includes the amount of lead, methods of pasting and curing the plates, degree and type of inter-plate insulation, quality of the case, and the sealing method used. Generally, high quality means higher cost.
The oldest types of lead acid batteries are flooded cell types. These have been around for decades. The liquid sulfuric acid solution in these batteries has destroyed more than a few sets of clothes and pieces of RV gear. They generate and vent dangerous explosive gases, acid "mist" during charging, corrode their terminals, often-acid damage surrounding surfaces, and require regular watering. They are the least expensive type and therefore are the choice of many RV owners.
The next types of batteries are gelled acid (Electrolyte) designs. They were introduced to American RVs by Sonnenschein of Germany over 30 years ago and widely touted for their increased efficiency and designed safety features. Their acid is immobilized by adding "fumed" silica to the sulfuric acid solution and then sealing the battery. They internally recombine most of the gases (hydrogen and oxygen) generated during charging and are maintenance free. Gelled electrolyte battery designs are generally quite old and few engineering options are left to improve them. Gel electrolyte is highly viscous and during charge and discharge the gel can develop voids or cracks. These impede acid flow and result in the loss of battery capacity. Also the gelled mixture can liquefy upon charge due to the shearing action of gassing (this property is called thixotropic"). After termination of charge, it can take an hour for the acid to gel again. During this time liquid is moving and the battery can leak if any opening has developed. Last, gel batteries may store hydrogen gas that has not recombined. When overcharging causes a gel battery's vent caps to open, explosive gasses may be vented into the battery compartment. This vented hydrogen has caused a number of "fast failures" or battery explosions.
The latest and most advanced battery technology is Advanced AGM, which was developed to provide increased safety, efficiency, and durability over all existing battery types. In Advanced AGM batteries the acid is absorbed into a very fine glass mat that is never free to slosh around. Secondly, since the plates are kept only "moist" with electrolyte, gas recombination is more efficient (99% AGM). Third, since the AGM material has an extremely low electrical resistance, the battery delivers much higher power and efficiency than other battery types. Last, Advanced AGM batteries offer exceptional life cycles.
Recombinant gas technology was brought to state-of the-art status at Concorde Battery Corporation, one of the worlds leading suppliers of sealed aviation batteries. The first AGM, "Air Worthy" batteries were delivered to the U.S. Military in 1985 and today are used on the Stealth Bomber, F- 18 fighter jet, and in other demanding military applications. The heavier "fat plate" "Lifelines" were introduced in 1989. Today, "Lifelines" are the most advanced recreational vehicle batteries manufactured in the world. They are subject to the same high standards of design and manufacture as required by FAA and Military Specifications. Additionally, "Lifeline" is the only Advanced AGM product available in standard battery configuration and sizes. Lifeline batteries are standard equipment on many U.S. Navy crafts, fine yachts built by Pacific Seacraft, Island Packet, and Hinckley Company to mention a few, in addition to quality coaches built by such companies as Vision Coach, Royal Coach and Vantare Coach.
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